High Precision Straight Seam ERW Round Square Tube Steel Pipe Welding Making Machine

Summary of Pipe Welding Machine

This high-frequency welding pipe mill is specialized equipment to produce high frequency straight seam welded pipes for structural pipe and industrial pipe with Φ20mm~Φ76mm and wall thickness of 1.0~2.5mm. Through optimization design, best materials choice, and accurately fabrication and rolls, the whole line can be reached high precision and high speed. Within suitable range of pipe diameter and wall thickness, pipe production speed can be adjusted.

General technical specification

1. Raw material requirements
Material: Hot rolling or cold rolling steel
Tensile strength: σb≤600Mpa
Yield point: σs≤315MPa
Coil width: 60~240mm
Coil outer diameter: Max. Φ1600mm
Coil inner diameter: Φ508mm
Coil weight: Max.2.0T
Material thickness: 1.0~2.5mm for Round pipes / ≤2.0mm for Square & rectangle pipes

2. Output product scope
Pipe type: Straight seam high frequency welded pipes
Pipe purpose: Electric heating tube, fridge pipe, Auto car pipe, sporting facility tube, furniture pipe, cooler pipe, pressure feeding pipe, construction pipe, configuration pipe.
Round pipe size: Φ20mm~Φ76mm * 1.0mm~2.5mm
Square pipe size: 15×15mm~60×60mm * 1.0mm~2.0mm
Rectangle pipe size: 30×20mm~80×40mm * 1.0mm~2.0mm (a:b≤2:1)
Producing length: 4~10m (can be designed by customer request)
Cutting length precision: ±3mm (by hot flying computer saw)

3. Line capability
Line direction: Pending and will be decided by Buyer
Producing speed: 30~80m/min

4. Scope of supply

4.1. Technology process
Uncoiling→ Accumulating→ Leveling→ Forming→ HF welding→ Deburring (outer) → Cooling→ Sizing→ Straightening→ Cutting→ Discharging

4.2. Parts of Line
Double heads Decoiler--------------------------------1 set
Shear & butt welding device-------------------------1 set
Horizontal accumulator--------------------------------1 set
Forming & Sizing unit----------------------------------1 set
Hot flying computer saw----------------------------------------1 set
Run out table (single side discharging)-----------1 set
Control system------------------------------------------1 set
Roller------------------------------------------------------Optional / prepared by Buyer
Pneumatic system--------------------------------------Prepared by Buyer

Main Technical Performance

Process of High Frequency Pipe Welding Machine

{Steel strips} →→Auto Double-head un-coiler →→Strip-head Shearer & Auto TIG butt welder station →→Horizontal spiral accumulator group →→Forming M/C (Main driving unit + Flattening Entry unit + Breakdown section + Fin pass section + Sea m guide unit + High frequency induction welding system + Squeeze welding roller unit + Outside scarfing unit + Horizontal ironing stand) →→ Emulsion water Cooling section →→ Sizing M/C (Main driving unit + Sizing section + Speed testing unit + Turk straightener + Vertical pull-out stand) →→ NC flying saw under computer control →→ Run-out table

Foundation and advised Buyer’s necessary
Site area of machine (length X Width): 55m × 7m
Site area of cabinets (length X Width): 6m × 3m
Machine foundation base: See foundation drawing CAD
Overhead crane: 2 sets of ≥5 Ton overhead crane
Magnetic bar (impeder core): prepared by Buyer
Saw blade: Prepared by Buyer
Lubricating oil grease, cooling emulsion and etc will be prepared by Buyer
One set of Emulsion water cooling pool (Volume 30 m­3*1pools)for pipe-welding mill and plate exchanger of HF-welder, with two sets of pumps(AC4Kw,lift≥30m­ & flux≥30m­3/hour),water pressure meter,valves,and water pipes will be prepared by Buyer. Or use one set of glass fiber cooling tower for Emulsion water cooling pool and plate exchanger of HF-welder.
Adopting ground or attic frame and room of high-frequency welder for machine unit, stack basket for welded pipe, made by buyer.
The cables which from power station to pipe mill line, and cables & wires between machines and cabinets, all of them will be prepared by Buyer.
One set of ≥1m­3 /min air compressor and one set ≥0.50m­3 air tank, 0.7~1.0Mpa. Whole of the pneumatic supply system will be prepared by Buyer.
Lifts,tools,anchor bolts,expand bolts,embedded and fixing materials for installing machine will be prepared by Buyer.
Power supply:
High frequency welder power: GP-200Kw
Power of supply: 3P/4W/380V/50Hz
Total power of Line: 450Kw


Detailed Photos of Pipe Welding Machine

Jiangsu Co-effort Mechanical & Electrical Technology Co., Ltd. was founded in 2017, we mainly committed to the development and production of cold roll forming machines. Since we established, we always been based on the concept of "quality-oriented-technological innovation". From the perspective of globalization, standing at the top of the industry, seized development opportunities and market space, made every effort to build a well-known brand in the cold roll forming industry of technological innovation.

Our company can provide advanced cold roll forming machine with multi-material, multi-thickness and multi-shape, and can provide flexible system solutions for other production processes such as welding, punching and automatic packaging in cold roll forming process.

We have profiler and roughness testing machine, special testing equipment for forming machine, hardness tester and other testing equipment. At present, we have provided high-demand services with automobile, construction, furniture, warehousing and other industries as well as domestic and foreign enterprises.