Galvanized Steel Metal Door Shutter Automatic Roll Forming
Machinery
Composition of Shutter Door Roll Forming Machine
1. 3T Manual Decoiler
2. Leveling Machine
3. Roll Forming Device
4. Cutting Device
5. Output Table
6. Hydraulic Station
7. Control System
CO-EFFORT Advantages
1. Our factory has advanced technology, experienced engineers,
professional foreign trade team.
2. Standard design for you to choose from, you can also customize
the machine according to your drawings.
3. Adopt the latest design and structure, make the machine durable.
4. Short delivery time, free training, free technical support for
life.
5. Further study the local market to help customers grow and
develop.
Roll Forming Machine Technical Requirements
| Suitable Material | Material | GI, PPGI, PPGL |
| Width | 130 mm |
| Thickness | 1 mm |
| Material of rollers | High grade 45# forged steel, surface hard chromium plating |
| Rows of rollers | 12 stations |
| Material of shafts | High grade 45# forged steel |
| Diameter of shafts | 50 mm |
| Material of cutting blade | Cr12 Heat Treatment |
| Speed | 10-15 m/min |
| Chain size | 1 inch (you can choose gearbox driven) |
| Length measurement | Encoder |
Electric Elements Brand
| No | Items | Brand | Remark |
| 1 | PLC | Mitsubishi | |
| 2 | HMI | WEINVIEW | |
| 3 | Electric Elements | Schneider | |
| 4 | Bearing | NSK/SKF | |
| 5 | Main Motor | China Brand | |
Roll Forming Machine configuration and performance
Composition and Production Process
De-coiler →→Roll Forming→ Cutting→ Unloading
Technical Parameters
| No | Items | Technical Parameters |
| 1 | De-coiler | Width of Strip | ≤150mm； |
| Thickness of Strip | ≤1mm； |
| Inner Diameter of Coil | ф480-520 mm(according to customer’s requirements) |
| Outer Diameter of Coil | φ1300mm；Loading Weight:≤2T |
| Expand Way | Manual |
| 2 | Roll Forming | Forming Station | 12 Stations |
| Driven | Chain |
| Pitches of Passes | 300mm |
| Max. Width of Strip | 150mm |
| Max. Thickness of Strip | 1mm |
| Roller Shafts | Φ50mm ,45# (quenching and tempering) |
| Roller Material | Cr12,Hardness HRC58-60° |
| Main Motor Power | 5.5KW |
| 3 | Cutting Device | Cutting Way | Hydraulic |
| Cutting Accuracy | Length Encoder Control Full Length (+2MM) |
| Material of Cutting Blade | CR12MOV |
| 4 | Unloading | Manual blanking structure | Rollers |
| 5 | Control System | Usage and Characteristics 1. The whole line is controlled by PLC, LCD touch screen and
man-machine interface. Realize the interaction between people and
PLC. Operators can automatically run (programmable control) and
monitor the control process through the set program. Operators can
control the production line and modify the control parameters. They
can also real-time monitor the operation status of equipment,
operation parameters and fault indication. The length of the part
can be adjusted by setting the number of the parts. Real-time
monitoring equipment operation status and fault indication. 2. There are two modes of operation: manual and automatic. With
manual and automatic switching function: in the manual state, can
stand-alone operation, easy maintenance; in the automatic state,
the full range of production run, the order to start; full line
with emergency stop button, easy to deal with emergencies, to
ensure that equipment and operators Safety. 3. There is a manual operation panel next to the operator to
facilitate the operation of the workers. |
| 1 | Name of Machine | Rolling Door Roll Forming Machine/Roll-up Door Slat Making
Machine/Roller Shutter Door Strip Production Line |
| 2 | Equipment operation | PLC Control |
| 3 | Total power | 10KW |
| 4 | Effective Width | 312mm |
| 5 | Roller Station | 12 Stations |
| 6 | O.D. of Rollers | 25-30mm |
| 7 | Productivity | 15-30m/min |
| 8 | Weight | around 3.5T |
| 9 | Voltage | 380V50Hz 3Phases (According to your requirements) |
| 10 | Thickness of Steel Coil | 0.4-1.5mm |
| 11 | Cutting Device | Cutting by flying saw |
| 12 | Usage | warehouse , supermarket , garage,etc |
Shutter Door Roll Forming Machine Details
