Servo Control Metal Steel V Band Clamp Roll Forming Machine
Application of V Band Clamp Roll Forming Machine
This kind of roll forming machine can use all metal steel as raw
material, through decoiler, straightening, roll forming and cutter
processes, it can produce all kinds of clamps.
Technical Configuration
| No | Items | Technical Requirements |
| 1 | Production Process
| De-coiler --- Leveling --- Roll Forming --- Rolling Head --- Cut
off |
| 2 | Floor Area | 15×2.5×2(L×W×H)M |
| 3 | Feeding Direction | From Right to Left |
| 4 | Voltage | 415V,50Hz,3 Phase |
| 5 | Air Supply | Flow Rate:0.5m³/min; Pressure: 0-0.7MPa |
| 6 | Hydraulic Fluid | 46# |
| 7 | Gear Oil | 150# |
| 8 | Material of Strip | Stainless Steel |
| 9 | Width of Strip | ≤80mm |
| 10 | Thickness of Strip | ≤2.8mm |
| 11 | Speed | 15 components per minute for diameter 300mm |
| 12 | Length Tolerance | ±0.5mm |
| 13 | Total Power | Around 35 KW |
No | Items | Technical Parameters |
1 |
De-coiler and Straightening Combine Device | Width of Strip | 30-100mm； |
Thickness of Strip | ≤3.5mm； |
Inner Diameter of Coil | ф480-520 mm(according to customer’s requirements)； |
Outer Diameter of Coil | φ1300mm；Loading Weight:≤2T |
Expand Way | Manual |
Power | De-coiler no power |
Width of Strip | 30-100mm； |
Thickness of Strip | ≤2mm； |
Motor Power | 3 KW (straightening power) |
Speed | Max16m/min |
Roller Arrangement | 7 rollers |
Arrange mode | 4-Point Independent |
2 | Roll Forming and Cutting Device | Forming Stations | 12 Stations |
Type of Driven | Gear |
Forming Rack: | High strength guide pillar gantry horizontal frame. The slider
rollers are adjusted by digital display. |
Station Pitch | 250mm |
Max. Feeding Width of Coil | 100mm |
Max. Thickness of Material | 3.5mm |
Diameter of Shafts | Φ60mm ,42CrMo (quenching and tempering) |
Material of Roller | Cr12,Hardness: HRC58-60° |
Main Driven Motor | 37KW (Servo Motor) |
Bending and Cutting Devices | 1 set |
Guide Device
Accurate introduction of the first forming wheel, with digital
display, detection of head and tail of coils.
Lubrication system
The lubrication system for segment forming will be self-contained
within the machine. The excess lubrication from the forming process
will be re-circulated, filtered and re-used.
Control System
Any control cabinet which includes power supply, single or three
phase power must be fitted with an isolator which only allows the
cabinet to be opened when the isolator is switched to the off
position.
The operator controls will be mounted in a location, which best
suits, the safe operation of the machine. Controls that are
essential to the operation of the machine must be placed outside
the guarding.
All PLC programmes and any on-screen instructions must be in the
English language.
At least one Emergency stop will be fitted at the operator position
and others, as the machine design requires.
FAQ
Q: What’s the diameter range your roll forming machine can do of v
band clamps?
A: Min. diameter is 55mm, the max. diameter is 800mm.
Q: What products can this machine produce?
A: Auto V-band Clamps, ring clamps, G coulpings, Flanges, Gaskets,
Aircraft Clamps
Q: What is the production speed?
A: Our company adopts servo motor, the speed can be controlled,
according to the material thickness and diameter of the product,
all of which can meet the requirements of customers.
Contact Us
Yvonne Chan
Jiangsu Co-effort Mechanical&Electrical Technology Co., Ltd.
Wuxi Co-effort Machinery Manufacturing Co.,Ltd.
Office Address: B-613,Tempo Business Building , Yangshe Town, Zhangjiagang City,
Jiangsu Province, China 215600
Factory Address: No.11, Shashan Road, Huashi Town, Jiangyin City,
Wuxi City, Jiangsu Province, China 214421
Website: www.coldrollforming-machine.com
Tel/Whatsapp/Wechat: +86 13584478980
Email: fancymachinery@outlook.com
