High Speed Stainless Steel V Band Clamp Roll Forming Machine
Application of V Band Clamp Roll Forming Machine
This kind of roll forming machine can use all metal steel as raw
material, through decoiler, straightening, roll forming and cutter
processes, it can produce all kinds of clamps.
Technical Configuration
| No | Items | Technical Requirements |
| 1 | Production Process
| De-coiler --- Leveling --- Roll Forming --- Rolling Head --- Cut
off |
| 2 | Floor Area | 15×2.5×2(L×W×H)M |
| 3 | Feeding Direction | From Right to Left |
| 4 | Voltage | 415V,50Hz,3 Phase |
| 5 | Air Supply | Flow Rate:0.5m³/min; Pressure: 0-0.7MPa |
| 6 | Hydraulic Fluid | 46# |
| 7 | Gear Oil | 150# |
| 8 | Material of Strip | Stainless Steel |
| 9 | Width of Strip | ≤80mm |
| 10 | Thickness of Strip | ≤2.8mm |
| 11 | Speed | 15 components per minute for diameter 300mm |
| 12 | Length Tolerance | ±0.5mm |
| 13 | Total Power | Around 35 KW |
| Technical Parameters | Type | GD100 |
| Passes | 8 |
| Driven Method | Independent Gearbox |
| Forming Passes | Material 45# High precision guide pillar bracket. Visual display is used to
adjust the upper and lower rollers. |
| Passes Pitch | 200mm |
| Width of Coil | Max. 80mm |
| Thickness of Coil | Max. 3.0mm |
| Diameter of Shafts | Φ50mm Material: 42CrMo Hardening treatment |
Material of Roller
| Cr12Mov Hardness: HRC60-62° |
| Main Driven Servo Motor | 11KW+1.5KW |
| Rolling and Cutting Device | 1 set |
Guide Device
Accurate introduction of the first forming wheel, with digital
display, detection of head and tail of coils.
Lubrication system
The lubrication system for segment forming will be self-contained
within the machine. The excess lubrication from the forming process
will be re-circulated, filtered and re-used.
Control System
Any control cabinet which includes power supply, single or three
phase power must be fitted with an isolator which only allows the
cabinet to be opened when the isolator is switched to the off
position.
The operator controls will be mounted in a location, which best
suits, the safe operation of the machine. Controls that are
essential to the operation of the machine must be placed outside
the guarding.
All PLC programmes and any on-screen instructions must be in the
English language.
At least one Emergency stop will be fitted at the operator position
and others, as the machine design requires.
FAQ
Q: What’s the diameter range your roll forming machine can do of v
band clamps?
A: Min. diameter is 55mm, the max. diameter is 800mm.
Q: What products can this machine produce?
A: Auto V-band Clamps, ring clamps, G coulpings, Flanges, Gaskets,
Aircraft Clamps
Q: What is the production speed?
A: Our company adopts servo motor, the speed can be controlled,
according to the material thickness and diameter of the product,
all of which can meet the requirements of customers.
Equipment performance acceptance
1. Before the equipment is shipped, the designer and the buyer will
send the technical personnel to the seller's equipment
manufacturing site for equipment acceptance, acceptance according
to the agreement and the relevant provisions of the state.
2. If there is any discrepancy or failure to meet the standard
requirements of Equipment Acceptance, the seller should take
measures to deal with until the requirements are met.
Equipment installation and debugging
1. After the arrival of the goods to the destination, the behalf of
the buyer take pictures of the appearance of the goods and check
the number of goods, if found inconsistent, please immediately
notify the seller to confirm that, if the seller reason, the seller
settlement, other reasons negotiation to resolve.
2. Equipment to reach the destination, with the installation
conditions, the buyer promptly notify the seller, the seller should
be within 5 days to send qualified engineering and technical
personnel to the buyer equipment installation site guidance
equipment installation, is responsible for equipment commissioning.
3. The seller is responsible for the commissioning of the equipment
and instructs the purchaser to try production until the equipment
produces a qualified product of various specifications.
4. The hydraulic oil, gear oil, saw blade, cooling water tank,
cable and material used in commissioning shall be provided by
Buyer.
Contact Us
Yvonne Chan
Jiangsu Co-effort Mechanical&Electrical Technology Co., Ltd.
Wuxi Co-effort Machinery Manufacturing Co.,Ltd.
Office Address: B-613,Tempo Business Building , Yangshe Town, Zhangjiagang City,
Jiangsu Province, China 215600
Factory Address: No.11, Shashan Road, Huashi Town, Jiangyin City,
Wuxi City, Jiangsu Province, China 214421
Website: www.coldrollforming-machine.com
Tel/Whatsapp/Wechat: +86 13584478980
Email: fancymachinery@outlook.com
