Automatic Servo Control Omega V Clamp Cold Roll Forming Machine
Company Profile
Jiangsu Co-effort Mechanical & Electrical Technology Co., Ltd. was
founded in 2017, we mainly committed to the development and
production of cold roll forming machines. Since we established, we
always been based on the concept of "quality-oriented-technological
innovation". From the perspective of globalization, standing at the
top of the industry, seized development opportunities and market
space, made every effort to build a well-known brand in the cold
roll forming industry of technological innovation.
Our company can provide advanced cold roll forming machine with
multi-material, multi-thickness and multi-shape, and can provide
flexible system solutions for other production processes such as
welding, punching and automatic packaging in cold roll forming
process.
We have profiler and roughness testing machine, special testing
equipment for forming machine, hardness tester and other testing
equipment. At present, we have provided high-demand services with
automobile, construction, furniture, warehousing and other
industries as well as domestic and foreign enterprises.
Our Omega V Clamp Cold Roll Forming Machine Advantages
1. High Precision, High Speed, High Capacity and Stable Performance
2. Just need one time to formed instead of use punching machines,
shear machines and other machines
3. Save time, save cost
4. Improve production efficiency and clamping rings quality
5. The pass stations are easy to disassemble, install and maintain
6. The lubrication system for segment forming will be
self-contained within the machine. The excess lubrication from the
forming process will be re-circulated, filtered and re-used.
Product Application
This kind of roll forming machine uses stainless steel as raw
material, through decoiler, straightening, roll forming and cutter
processes, it can produce all kinds of clamping rings.
Frequency converter controls motor speed, PLC system automatically
controls length and quantity, realizes continuous automatic
production, and is an ideal equipment in cold roll forming
industry.
Machine Parameters
| No | Items | Technical Requirements |
| 1 | Production Process
| De-coiler --- Leveling --- Roll Forming --- Rolling Head --- Cut
off |
| 2 | Floor Area | 15×2.5×2(L×W×H)M |
| 3 | Feeding Direction | From Left to Right |
| 4 | Voltage | 380V,50Hz,3 Phase |
| 5 | Air Supply | Flow Rate:0.5m³/min; Pressure: 0-0.7MPa |
| 6 | Hydraulic Fluid | 46# |
| 7 | Gear Oil | 150# |
| 8 | Material of Strip | Stainless Steel |
| 9 | Width of Strip | ≤80mm |
| 10 | Thickness of Strip
| ≤2.8mm |
| 11 | Speed | 10 components per minute for diameter 378mm 15 components per minute for diameter 248mm 20 to 25 components per minute for diameter 115.8 to 127.4mm 20 to 25 components per minute for diameter 127.4 to 155.8mm 20 to 35 components per minute for diameter 72.6 to 148.8mm |
| 12 | Length Tolerance | ±0.25mm |
| 13 | Total Power | Around 25 KW |
Main Devices of Roll Forming Machines
| No | Items | Model | Qty | Remark |
| 1 | De-coiler and Straightening Combine Device | LS-300F | 1 set | |
| 2 | Roll Forming Device | | 1 set | |
| 3 | Guarding Cover | | 1 set | |
| 4 | Control System | | 1 set | |
Electric Elements Brand
| No | Items | Brand | Remark |
| 1 | PLC | OMRON | |
| 2 | HMI | WEINVIEW | |
| 3 | Electric Elements | Schneider | |
| 4 | Bearing | NSK | |
| 5 | Main Motor | YASKAWA Servo Motor | |
| 6 | Digital Position Display | SIKO | |
Technical Configuration
No | Items | Technical Parameters |
1 |
De-coiler and Straightening Combine Device | Width of Strip | 30-100mm； |
Thickness of Strip | ≤3.5mm； |
Inner Diameter of Coil | ф480-520 mm(according to customer’s requirements)； |
Outer Diameter of Coil | φ1300mm；Loading Weight:≤2T |
Expand Way | Manual |
Power | De-coiler no power |
Width of Strip | 30-100mm； |
Thickness of Strip | ≤2mm； |
Motor Power | 3 KW (straightening power) |
Speed | Max16m/min |
Roller Arrangement | 7 rollers |
Arrange mode | 4-Point Independent |
2 | Roll Forming and Cutting Device | Forming Stations | 8 Stations |
Type of Driven | Gear |
Forming Rack: | High strength guide pillar gantry horizontal frame. The slider
rollers are adjusted by digital display. |
Station Pitch | 250mm |
Max. Feeding Width of Coil | 100mm |
Max. Thickness of Material | 3.5mm |
Diameter of Shafts | Φ60mm ,42CrMo (quenching and tempering) |
Material of Roller | Cr12,Hardness: HRC58-60° |
Main Driven Motor | 37KW (Servo Motor) |
Bending and Cutting Devices | 1 set |
Guide Roller Device
Accurate introduction of the first forming wheel, with digital
display, detection of head and tail of coils.
Special Gear Boxes Device
We optimized it and added a gearbox. The gears are in the gearbox
to ensure sufficient lubrication, higher transmission accuracy and
lower noise. The length accuracy we can achieve now can be
guaranteed within 0.5mm.
Guarding Cover
Safety protection device mainly aims at two parts of the
protection, one part of the main forming machine protection, the
use of aluminum profiles and transparent plexiglass, electrical
control, etc. for the main forming machine safety protection; the
other part of the automatic material rack and leveling position
protection, the use of aluminum profiles and wire mesh for the
overall protection of the equipment with only one outlet.
Turkey Head: Straighten the formed product by rollers
Rolling Head of Omega and V Band Clamps
