700mm Diameter Band Clamp Omega Cold Roll Forming Machine
Our Omega V Clamp Cold Roll Forming Machine Advantages
1. High Precision, High Speed, High Capacity and Stable Performance
2. Just need one time to formed instead of use punching machines,
shear machines and other machines
3. Save time, save cost
4. Improve production efficiency and clamping rings quality
5. The pass stations are easy to disassemble, install and maintain
6. The lubrication system for segment forming will be
self-contained within the machine. The excess lubrication from the
forming process will be re-circulated, filtered and re-used.
Product Application
This kind of roll forming machine uses stainless steel as raw
material, through decoiler, straightening, roll forming and cutter
processes, it can produce all kinds of clamping rings.
Machine Parameters
| No | Items | Technical Requirements |
| 1 | Production Process
| De-coiler --- Leveling --- Roll Forming --- Rolling Head --- Cut
off |
| 2 | Floor Area | 15×2.5×2(L×W×H)M |
| 3 | Feeding Direction | From Left to Right |
| 4 | Voltage | 380V,50Hz,3 Phase |
| 5 | Air Supply | Flow Rate:0.5m³/min; Pressure: 0-0.7MPa |
| 6 | Hydraulic Fluid | 46# |
| 7 | Gear Oil | 150# |
| 8 | Material of Strip | Stainless Steel |
| 9 | Width of Strip | ≤80mm |
| 10 | Thickness of Strip
| ≤2.8mm |
| 11 | Speed | 10 components per minute for diameter 378mm 15 components per minute for diameter 248mm 20 to 25 components per minute for diameter 115.8 to 127.4mm 20 to 25 components per minute for diameter 127.4 to 155.8mm 20 to 35 components per minute for diameter 72.6 to 148.8mm |
| 12 | Length Tolerance | ±0.25mm |
| 13 | Total Power | Around 25 KW |
Main Devices of Roll Forming Machines
| No | Items | Model | Qty | Remark |
| 1 | De-coiler and Straightening Combine Device | LS-300F | 1 set | |
| 2 | Roll Forming Device | | 1 set | |
| 3 | Guarding Cover | | 1 set | |
| 4 | Control System | | 1 set | |
Electric Elements Brand
| No | Items | Brand | Remark |
| 1 | PLC | OMRON | |
| 2 | HMI | WEINVIEW | |
| 3 | Electric Elements | Schneider | |
| 4 | Bearing | NSK | |
| 5 | Main Motor | YASKAWA Servo Motor | |
| 6 | Digital Position Display | SIKO | |
Technical Configuration
No | Items | Technical Parameters |
1 |
De-coiler and Straightening Combine Device | Width of Strip | 30-100mm； |
Thickness of Strip | ≤3.5mm； |
Inner Diameter of Coil | ф480-520 mm(according to customer’s requirements)； |
Outer Diameter of Coil | φ1300mm；Loading Weight:≤2T |
Expand Way | Manual |
Power | De-coiler no power |
Width of Strip | 30-100mm； |
Thickness of Strip | ≤2mm； |
Motor Power | 3 KW (straightening power) |
Speed | Max16m/min |
Roller Arrangement | 7 rollers |
Arrange mode | 4-Point Independent |
2 | Roll Forming and Cutting Device | Forming Stations | 8 Stations |
Type of Driven | Gear |
Forming Rack: | High strength guide pillar gantry horizontal frame. The slider
rollers are adjusted by digital display. |
Station Pitch | 250mm |
Max. Feeding Width of Coil | 100mm |
Max. Thickness of Material | 3.5mm |
Diameter of Shafts | Φ60mm ,42CrMo (quenching and tempering) |
Material of Roller | Cr12,Hardness: HRC58-60° |
Main Driven Motor | 37KW (Servo Motor) |
Bending and Cutting Devices | 1 set |
Guide Roller Device
Accurate introduction of the first forming wheel, with digital
display, detection of head and tail of coils.
Lubrication system
The lubrication system for segment forming will be self-contained
within the machine. The excess lubrication from the forming process
will be re-circulated, filtered and re-used.
Special Gear Boxes Device
We optimized it and added a gearbox. The gears are in the gearbox
to ensure sufficient lubrication, higher transmission accuracy and
lower noise. The length accuracy we can achieve now can be
guaranteed within 0.5mm.
Rolling Head of Omega and V Band Clamps
FAQ for Band Clamp Roll Forming Machine
Q: How many people are needed to operate the clamp roll forming
machine?
A: Our clamp rolling machine is fully automatic, one person can
operate many sets.
Q: What is the safety performance of the machine?
A: First of all, there is a sensor in the guiding part of the
machine. When there is no material, the machine will stop
automatically. Secondly, our machine can make protective devices
according to the requirements of customers. When any door is
opened, the machine can also stop automatically.
Q: What's the min. diameter and max. diameter of clamps your
machine can do?
A: 55~800mm
