Automatic 3 Fold Heavy Duty Stainless Steel Ball Bearing Drawer
Slide Rail Roll Forming Machine
Characteristics of Drawer Slide Rail Roll Forming Machine
1.This machinery is integrated into the design and manufacturing
for many years of our experience, including the design concept and
advanced processing technology.
2.Using the numerical control processing equipment, improve the
roller size precision.
3.Owing to the reasonable design,accurate, and the processing
precision is high, so that the equipment is good in stability, out
of the product of high precision and stability.
4.Our products through energy saving, improve production
efficiency, and the length positioning of the products are
accurately.
5.Our products can totally automatic control, convenient operation,
high efficiency.
6.Our machinery can produce many type of products, such as cut off
type and pressure type.
Main Components of Roll Forming Machine
| 3 tons passive de-coiler | 1 set |
| roll forming machine | 1 set |
| Feeding and leveling device | 1 set |
| Hydraulic cutting device | 1 unit |
| Hydraulic station | 1 unit |
| PLC control box | 1 unit |
| Safety cover | 1 unit |
| Out table | 2 units |
Production Process of Roll Forming Machine
Material Coil – De-coiling – Feeding – Roll Forming – Straightening
– Hydraulic Punching & Cutting-Off – Finished Slide
Technical Parameters of Drawer Slide Rail Roll Forming Machine
| 1. | Power Requirement
| Type | 380v/3ph/50hz | |
| | Main Motor power | 5.5kw | |
| | Cutter power | 4kw+1.5kw | |
| 2. | Forming speed(m/min) | 40-45m/min max | Not include the time of cutting |
| 3. | Forming stations | 12stations | |
| 5. | Material of rollers | CR12 | |
| 6. | Thickness of structure | 30mm | |
| 7 | Forming shaft diameter(mm) | 50 | |
| 8 | Drive | Gear box | |
| 9 | Type of cutting | Hydraulic cutting | |
| 10. | Control system | PLC xinjie | |
| 11. | Install dimension(depend on the final design) | 4.8m×0.6m×1.2m | Without panel length |
| 12. | Total weight (Approx) | 2.3T | Depend on final design |
| 13. | Screen | Text screen /touch screen | |
| NO | Name | Unit | Qty | |
| 1 | Man-made decoiler | set | 2 | - Max width 300mm
- Inner diameter -460-510mm
- Max loading capacity 1000kg
- Manual operating type manual expansion to tighten the coil
- Break down drive whole line stop while decoiler idle
|
| 2 | Feeding Table | set | 1 | |
| 3. | Forming Rollers | set | 1 | - Forming Station 16 nos
- Forming Rollers material Cr12
- Forming Rollers hard treatment HRC 58-60
- Shaft of roller Diameter 40mm
- Shaft material 40Cr,heat treatment, refine grinded
- Machine frame: steel welding
- Main sidewall thickness 25mm
- Machine driven by universal joints via gearbox
- Roll forming motor 5.5kw with frequency inverter controller
- Gearbox RV worm gearbox
|
| 4. | Hydraulic cutting with hole punching | set | 1 | - Hydraulic pump stand 1 set
- Hydraulic Components taiwanese
- Hydraulic System discharging protection with wind cooler
- Edge cutting 2 sets both ends
- Middle joint hole punching 23sets/152.4mm
- Fire testing hole 2 sets both ends
- Mould standard SKD-11 Steel Japanese
- Mould frame&plate S45C
- Mould pin SKH-9 steel Japanese
- All mould treatment By slow-feeding Nc wire cutting
|
| 5. | Profile Discharger | set | 1 | - Driven machinical Auto Head
- Operation Full automatic along with forming machine
|
| 6. | Electric Control system | set | 1 | - Frequency converter Silin ,Taiwanese
- PLC Fatek ,Taiwanese
- Touch screen weinview Taiwanese
- Profile length cutting forming machine stops then cut
- Operational controller: touch screen knob switch emg
Brake down and so on Power supplier 380V 50Hz 3phase |
| ITEM | Description | Quantity | Function | Capacity | Working flow | Weight(KG) | Diamension(MM) |
| 1 | Roll forming Machine(12 steps) | 2 sets | One set if for inner rail, Another set is for outer rail. | 6m/min | Decoiler-forming-hole punching&cutting-run out table | 4000 | 5400*820*950mm |
| 2 | Roll forming Machine(16 steps) | 1 set | For making middle rail. | 6m/min | Decoiler-forming-hole punching&cutting-run out table | 4000 | 6200*820*950mm |
| Punching & Cutting Moulds | 3 sets | Installed on those three roll forming machines | | For punching hole and cutting rail of roll forming machine | | |
| 3 | Automatic Assembly Machine | 1 set | For assembling the beads on the slot, then install the slot on the
middle rail | 20pcs/min | | 600 | 2100*1100*1500 |
| 4 | 40T Power Press machine for making Bead slot(including the Mould) | 1 | To make the bead slot, which will punch the bead slot with mould | | Material feeder- punching(mould)-control box | | |
Ball Bearing Drawer Slide Rail Roll Forming Machine Photos
